Bending Stress in Beams – Chapter 5

Strength of Materials · Chapter 5

Bending Stress in Beams

Pure Bending · Flexure Formula · Section Modulus · MOR · Composite Beams · Flitched Beam · Uniform Strength · Biaxial Bending

M/I = σ/y = E/R Z = I/y_max σ = m·σ_other σ = ±My/I ± P/A

5.1 Effect of Bending

In bending, the cross-sectional area abcd is rotated about transverse axes (z-z or y-y), whereas in twisting the cross-sectional area rotates about longitudinal axis (x-x). The transverse axis about which area cross-section rotates is called the Neutral Axis (NA).

For Vertical Loading (y-direction → bending about z-z)
  • Above NA: compression (shortening) → lateral expansion occurs
  • Below NA: tension (elongation) → lateral contraction occurs
  • Rectangular section → trapezoidal section after bending
  • Transverse deformations are small → area still treated as rectangular
Key Definition

The transverse axis about which the cross-section area rotates during bending is called the Neutral Axis (NA). The layer that does NOT change its length after bending = Neutral Layer.

Do you know? In pure bending, a straight beam of prismatic section converts into an arc of circle.

5.2 Simply Bending (Pure Bending) — Theory and Derivation

Pure bending = bending moment is constant along the length. dM/dx = 0, i.e., shear force = zero throughout the span. In a SS beam with two equal point loads, the central portion (between loads) is under pure bending.

5.2.1 Seven Assumptions in Theory of Pure Bending (from source)

1.
Material is homogeneous, isotropic, and linear elastic — Hooke’s law is valid
2.
The beam is straight before loading
3.
Cross-section of beam is prismatic throughout the length
4.
Plane section before bending remains plane after bending — longitudinal strain varies linearly from zero at NA to max at surface; strain at distance y directly proportional to y
5.
Every layer is free to expand/contract — no pressure between adjacent layers; Poisson’s effect at interface ignored
6.
Young’s modulus (E) is the same in tension and compression
7.
Section is symmetrical in the loading plane — otherwise twisting and warping may occur

5.2.2 Neutral Axis

In PURE Bending
NA passes through CENTROID of cross-section

Layer EF that neither elongates nor shortens = Neutral Layer. Its intersection with cross-section plane = Neutral Axis.

In PLASTIC Bending
NA passes through EQUAL AREA AXIS

Equal area axis may be different from centroidal axis or may coincide — depends on shape of cross-section.

5.2.3 Equation of Pure Bending — Derivation

Figure 5.1 — Derivation of Flexure Formula and Bending Stress Distribution
Bending equation derivation and bending stress distribution Beam Under Pure Bending AC (comp) NA (EF) BD (tension) R+y R Strip dA at y from NA Derivation Steps: Strain in EF: ε_AB = y/R But ε = σ/E → σ/E = y/R ∴ σ = Ey/R Force on strip: dF = σ·dA Moment: dM = σ·dA·y = Ey²dA/R Total: M = (E/R)∫y²dA = EI/R ∴ M/I = E/R Combining σ/E = y/R and M/I = E/R: M/I = σ/y = E/R Flexure Formula (Bending Equation) M/I = σ/y = E/R M = Bending moment at the section I = MOI of cross-section about NA σ = Bending stress at distance y from NA E = Young’s modulus of elasticity R = radius of curvature Simply Supported Beam (Sagging +ve) NA COMP TENSION −σ_max +σ_max 0 (at NA) σ_max = M/Z = M·y_max/I Cantilever Beam (Hogging −ve) NA TENSION COMP +σ_max −σ_max Opposite to SS beam (hogging) 5.2.4 Limitations of Pure Bending 1. Equation applicable when beam is FREE from shear force (dM/dx = 0) 2. In practice, beams have both M and S. Theory of bending applied only where M is maximum (where S = 0). 3. Condition of pure bending is assumed to be satisfied at sections of maximum bending moment.

Fig. 5.1 — Derivation of M/I=σ/y=E/R. SS beam (sagging): compression above NA, tension below. Cantilever (hogging): tension above, compression below. Stress distribution is always linear across the cross-section.

5.3 Nature of Bending Stress

Beam Type & Loading Above NA Below NA
Simply Supported Beam with Sagging (+ve BM) COMPRESSION (−ve) TENSION (+ve)
Cantilever Beam with Hogging (−ve BM) TENSION (+ve) COMPRESSION (−ve)
Rule (from source): For sagging (+ve BM): compression above NA, tension below. For hogging (−ve BM): tension above NA, compression below. The sign reverses completely.

5.4 Sectional Modulus (Z)

Sectional modulus is the ratio of the moment of inertia of the beam cross-section about NA to the distance of the extreme fibre from NA. It represents the strength of the section.

Section Modulus Formulae
Definition
Z = I / y_max
Unit: mm³
Max Bending Stress
σ_max = M / Z
Larger Z → stronger section
For Standard Sections
Rectangle: bd²/6
Circle: πd³/32
Hollow circle: π(D⁴−d⁴)/32D
Symmetric Section (e.g., Rectangle, Circle)

y_max is same on both sides → single Z value → single σ_max on both extreme fibres.

Z_top = Z_bottom
Unsymmetric Section (e.g., T-section, Inverted-T)

y_top ≠ y_bottom → two Z values → two different extreme stresses. Design uses lesser MOR.

Z_c = I/y_c | Z_t = I/y_t

5.5 Moment of Resistance (MOR)

MOR = resistance offered by the section against externally applied bending moment. It is the maximum bending moment that can be resisted by the section without failure.

MOR Formulae
Symmetric Section
M_R = σ_p × Z
σ_p = permissible bending stress
Unsymmetric Section (take lesser)
M_R1 = σ_c × Z_c (comp.)
M_R2 = σ_t × Z_t (tension)
Actual M_R = min(M_R1, M_R2)

5.6 Bending Stresses in Axially Loaded Beams + Middle Third Rule

Consider a cantilever beam with UDL and an axial tensile load P at free end. Total stress = sum of bending stress and direct stress.

Combined Stress Formula
σ = ±(M/I)·y ± P/A
P = +ve when tension, −ve when compression
Sign of My/I depends on location and type of BM

When Eccentric Axial Load is Applied (eccentricity e from axis):

σ_R = ±(M/I)·y ± P/A ± (Pe/I)·y

Middle Third Rule (for Rectangular Cross-Section):

For a rectangular cross-section (b × d), if eccentric load lies within the middle third of the section, the resultant stress due to eccentric load will be of the same nature throughout the section (either all tension or all compression). This is called the Middle Third Rule.

Condition: e ≤ b/6 (for rectangle)
No tension condition: P/A ≥ Pe·y/I
Core = middle ±b/6 in x, ±d/6 in y direction
Middle Third Rule Middle Third (d/3) d/3 d/3 d/3 Load within middle third: No tension in section

5.7 Force on a Partial Area of a Section

Let σ_max be the maximum stress at y_max from NA. Stress at elementary strip dA at distance y:

σ = (σ_max / y_max) × y     (linear variation)
Force on strip: dP = σ·dA = (σ_max / y_max) × y·dA
Total force on shaded area: P = σ_max × A·ȳ / y_max
[ ∵ ∫y·dA = A·ȳ, where ȳ = dist of centroid of shaded area from NA ]

5.8 Bending Stress in Composite Beam — Equivalent Section Method

In a composite beam of two materials firmly jointed, there is a common NA and they behave as a single beam. In composite beam, bending strain diagram is linear → strain in two materials at same vertical distance from NA is same = strain compatibility condition.

Equivalent Section Method — Key Formulae
Strain Compatibility:
ε_1 = ε_2 (same y, same NA)
σ_1/E_1 = σ_2/E_2
σ_1/σ_2 = E_1/E_2 = m
σ_1 = m × σ_2
Modular Ratio and Equivalent Width:
m = E_1/E_2 (modular ratio)
Steel/Wood: m = 10 to 25
Equiv. width in material 2:
b_equiv = m × b_original
If two beams NOT jointed → each bends independently about own NA → total M_R = sum of individual M_R values
Figure 5.2 — Equivalent Section Conversion (from source)
Equivalent Section for Composite Beam Original Composite Section Material 1 (E₁) width b Material 2 (E₂) width b Common NA Convert Equivalent in terms of Material 2 (E₁>E₂) M1 widened → mb (m = E₁/E₂, mb > b) Material 2 — unchanged width b New centroid = NA Then use: M/I_eq = σ₂/y σ₁ = m × σ₂ (at same y from NA)

5.9 Flitched Beam

A flitched beam is a composite beam of wood and steel in which wooden section is strengthened by metal plates either at top and bottom or at sides symmetrically. Used when a homogeneous wooden beam would require a very large cross-sectional area for same moment of resistance.

Key fact (from source): Top and bottom flitched beam is 3 to 5 times stronger than side flitched beam. In flitched beam, strength provided by steel/metal plates; wood increases moment of inertia and works as filler.

5.9.1 Top and Bottom Flitched Beam (Method I)

Figure 5.3 — Flitched Beam Cross-sections and Stress Diagrams
Flitched Beam Cross-Sections Top and Bottom Flitched Steel (t) Wood b × d Steel (t) Bending Strain NA ε_c (comp) ε_t (tension) Linear (same strain compatibility) Bending Stress σ_s=m·σ_w σ_w σ_s=m·σ_w MOR Formulae (Method I) Strain compat: ε_s = ε_w σ_s/E_s = σ_w/E_w → σ_s = m·σ_w M_R(wood) = σ_w × bd²/6 M_R(steel) = σ_s × [b(d+2t)²/6 − σ_s × bd²/6] Total M_R = M_R(wood) + M_R(steel)
Type Stress Relation Moment of Resistance
Top & Bottom Flitched
(steel plates t thick)
σ_s = m·σ_w
(at same y from NA)
M_R = σ_w·bd²/6 + σ_s·max·[b(d+2t)²/6 − σ_s·bd²/6]
Side Flitched
(steel plates at sides)
σ_s = m·σ_w
(σ_s_max at extreme fibre)
M_R = σ_w·bd²/6 + σ_s’·bd²/6
(steel plates same height d)
Method II — Equivalent Section: Convert heterogeneous section into equivalent wooden or steel section. Use equivalent width = m×b (for steel in terms of wood) or b/m (for wood in terms of steel). Then apply M/I_eq = σ/y as usual.

5.10 Beam of Uniform Strength

For economical design, section of beam may be reduced towards supports as bending moment decreases. If at every section the extreme fibre stress reaches the permissible stress σ_p, the beam is called beam of uniform strength.

(i) Constant Width (b) — Varying Depth d_x
Z_x = b·d_x²/6
For uniform strength: M_Rx = M_x
σ·b·d_x²/6 = W·x/2
d_x = √(3Wx/σb²) ∝ √x
Depth varies as √x → PARABOLIC
(ii) Constant Depth (d) — Varying Width b_x
Z_x = b_x·d²/6
For uniform strength: M_Rx = M_x
σ·b_x·d²/6 = W·x/2
b_x = 3Wx/(σd²) ∝ x
Width varies as x → LINEAR

5.11 Biaxial Bending

Consider a doubly symmetric cantilever beam with incline load P at angle θ with vertical y-axis. Components along y and z axes produce bending about z-axis and y-axis respectively.

Biaxial Bending Formulae (from source)
Bending Moments at section x’-x’:
M_z = P·cosθ·x   (bending about z-axis)
M_y = P·sinθ·x   (bending about y-axis)
Bending Stresses at point (y, z):
σ_bz = ±(M_z/I_z)·y
σ_by = ±(M_y/I_y)·z
Total Resultant Bending Stress:
σ = ±(M_z·y/I_z) ± (M_y·z/I_y)
Sign of each term depends on location of point in quadrant (I, II, III, IV)
Quadrant Signs (from source):
Effect of M_z: section ABZZ in tension, CDZZ in compression.
Effect of M_y: section ADYY in tension, BCYY in compression.
Net stress at any point = algebraic sum. Neutral axis for combined loading may be inclined.
📋 Chapter 5 — Complete Formula Reference
Flexure Formula
M/I = σ/y = E/R
Section Modulus
Z = I/y_max | σ_max = M/Z
MOR (Moment of Resistance)
M_R = σ_p × Z
Combined Axial + Bending
σ = ±My/I ± P/A ± Pey/I
Partial Area Force
P = σ_max·Aȳ/y_max
Modular Ratio
m = E₁/E₂ | σ₁ = m·σ₂
Uniform Strength — Const Width
d_x ∝ √x (Parabolic)
Uniform Strength — Const Depth
b_x ∝ x (Linear)
Biaxial Bending
σ = ±(M_z·y/I_z) ± (M_y·z/I_y)

Chapter 5: Bending Stress in Beams — Strength of Materials · MADE EASY Postal Study Package 2019

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